Quality Assurance for Machined Parts at Pioneer Service Inc.
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(630) 628-0249

The Oasis optical inspection system allows users to measure multiple features at one time and get immediate feedback on part dimensions as compared to spec. Parts can be checked in process in just a matter of seconds allowing for more frequent inspections.

CLICK ON PHOTO TO SEE A YOUTUBE VIDEO OF THIS EQUIPMENT IN USE. The Oasis optical inspection system allows users to measure multiple features at one time and get immediate feedback on part dimensions as compared to spec. Parts can be checked in process in just a matter of seconds allowing for more frequent inspections.

Quality Assurance uses the latest in inspection equipment to ensure parts are to spec. The automated Micro-Vu Inspection System allows us to program the part dimensions for each part. When we run the program, the table moves, finds the parts, and checks them to the programmed dimensions. Any dimensions out of tolerance appear in red.

Quality Assurance uses the latest in inspection equipment to ensure parts are to spec. The automated Micro-Vu Inspection System allows us to program the part dimensions for each part. When we run the program, the table moves, finds the parts, and checks them to the programmed dimensions. Any dimensions out of tolerance appear in red.

Pioneer Service has developed and implemented a Quality Management System certified in meeting the International Organization of Standards since 2000, currently to ISO 9001:2008. View the certificate here.

Our equipment and quality inspection systems assure precise measurements to stringent tolerances. The process qualification standards are designed to meet customer requirements from a wide range of industries. We can provide a complete PPAP for any part.

Pioneer Service uses modern non-contact inspection systems and sophisticated quality software to record results and provides SPC data. Our automated equipment is able to measure both internal and external features. In addition to checks by inspection equipment, every part is visually inspected before shipment as a final check to ensure that every part leaves our facility perfect.

Modern ERP System Ensures Traceability

Part with move ticket ensure traceablity

Our ERP system traces material from the purchase order through every step until the finished parts ship out the door. At every change in process, a “Move Ticket” is printed with the details about the last step the part just completed, the quantity in a given container, the material heat and the next step for those  parts. Every move ticket is time and date stamped with the name of the person who completed that process. The office has real-time visibility of each step and can follow up with the appropriate people if there are any questions.

In-house Measuring and Testing Ability

  • Dimensional measurements provided with Dual Encoders X,Y,Z, 0.1 um (.000004) Resolution
  • Surface finish measurement
  • Hardness testing
  • Concentricity

Quality Inspection Equipment and Systems

  • Oasis Optical Inspection equipment with 1.7″ x 1.4″ field of view
  • Automated Micro-Vu Vertex Measuring Center
  • Master View Optical Comparators
  • Hardness Tester, Rockwell
  • SPC Data Collection
  • Profilometer
  • Digital Height Gauges
  • Concentricity Gauges – for parts up to 20″ length
  • Full complement of precision micrometers, calipers and precision plugs
  • PPAP Capability

Documentation is required for everything from calibration of measuring tools, employee performance and machine setup, to SPC processing.

Through preventative actions and inspections such as Production Part Approval Process (PPAP), we continue to improve our internal measurements of quality. Pioneer Service is always implementing Lean Six Sigma projects in our factory to further increase our productivity, reduce waste and optimize prices.

isocert2015WEB

Environmental, Health and Safety Policy

Pioneer Service is committed to the protection of the environment and to the health and safety of its employees, customers, suppliers and community.  Our Management Team strives to continuously assign the necessary resources to track and implement improvements to our EHS management system. We are committed to continue to take steps to reduce our carbon footprint and to go green!

Let us provide you with the highest quality and service. Please click here to contact Pioneer Service with your precision machine part requirements.

Checking a Centerless Ground part with a micrometer.

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Testimonials

“We received your shipment of XXX-XXX. They look great and everything seems to be in spec. They also perform really well which is a huge deal for us as it's given us clarity for our upcoming product release. Thanks again for the quick turn around and all your help!”
Chris H.- Product Development
“Thank you Eric! You have saved our reputation.I am really happy that we will be able to ship them tomorrow. Thank you !!!!!!!!”
Gregory K.- Instrumentation
“You guys are the best!Thank you all for your prompt replies and support. You continue to impress me.”
Mike U.- Aerospace/Defense Company
“Thank you Eric! You have saved our reputation.I am really happy that we will be able to ship them tomorrow. Thank you !!!!!!!!”
Gregory K.- Instrumentation
“We are very pleased with the outcome of the first bushing Pioneer Service produced. I sent an e-mail to James Sass and informed him we will be sending a second bushing we will be needing.”
David M.- Firearms Manufacturer
“My compliments to you and the team for hitting a home run!”
Gene D.- Automotive Aftermarket Manufacturer
“Attached is the new PO … You guys are doing a great job and on time delivery and quality are superb. Keep up the good work.”
Eric H.- Power Industry
“I see your commitment to quality and your deliveries are excellent. I look forward to continue building this relationship.”
Brad D.- Oil & Gas
“I am pleased to let you know that everything was perfect. The documentation was solid, the parts were all within specifications, and they assembled as designed. Not even a single part was out of spec. !”
Scott L.- Medical Device Mfg.
“We got the parts in yesterday afternoon. I opened the box and checked out a few and they looked GREAT! Thanks for all your help, and please pass along our gratitude to your crew as well! AND … thanks for doing such a nice job on the packaging, too.”
Todd K.- Furniture Mfg.
We have been purchasing shafts for our electric motors from Pioneer Service for decades. Pioneer is one of the best, if not the best, supplier of any product we have ever had. Their consistent quality, aggressive pricing and fast response time is unmatched!
Dave B.- Operations Mgr/Sub-fractional AC Motors
Pioneer Service has been a long time supplier and our plants use millions of Pioneer shafts per year. We have had ZERO quality or delivery issues with Pioneer. Forecasting, in our industry, is very difficult and we know we can always rely on Pioneer to expedite our rush orders!
Mike S.- Commodity Mgr/Electric Motors Mfg.
“Pioneer Service…fast quotes, clear communication, good quality, attractive pricing. One of my best vendors!”
Jay B.- Manufacturing Job Shop